AOI Cam ready to integrate
Measure of presence, position and size (area) for Glue Inspection
AOI Top Bottom ready to integrate in any inline/offline equipment
Single system for inspection of objects
- Test in less than 2 seconds of a panel or product with measurement report
- Combination of diverse application tasks in the THT area which take place before a wave soldering or selective soldering
- Typical tests include confirmation of the mechanical assembly, presence, placement and orientation of plugs, stickers, fixings, reading of barcodes and data matrix codes
- Inspection of workers process flow
- Glue and coating inspection
- Cutting, potting process
Top and bottom inspection
Technical Specifications
Camera Unit C42 | Resolution 42 megapixels (7716 x 5364 pixels) |
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Aspect ratio 3:2, pixel size (on object) depending on focal length and working distance RGB-color filter on CMOS sensor |
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Color depth 24 bit |
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Light Source | White light in combination of some filters depending on application |
Automatic white balance and auto-exposure ensure stable tests |
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Lens | Typicall 12, 16, 25 mm, other lenses optionally (C-mount) |
Inspection area with standard lens | Operation range up to 420mm x 530mm (16.52 in x 20.80 in) |
Minimum distance of camera 280 mm (11.02 in) |
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Test Speed | Image acquisition including analysis: typically 2-4 seconds |
System PC | Intel i5/i7/i9, 16GB DDR3-RAM, 2 x 1Gb/s Network interface, 1 x 240GB SSD mSATA 1 x 1TB HDD SATA, Windows 10 Professional/ LTSB 64Bit, Acronis Backup Software, Keyboard, Mouse, Operator Keyboard, 24“ Full-HD IPS 16:9 Monitor |
Dimensions and Weight | Camera unit (LxWxH): 36mm x 36 mm x 21 mm (1.41 in x 1.41 in x 0.83 in), weight ca. 300 g (0.66 lbs) |
Connection values | 230 V / 50 Hz P1 or 110 V / 60 Hz |
Power consumption PC: 300 W |
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Power consumption monitor: 120 W |
Features
Example of Structure
Structure to be integrated on SL940
- 1 Camera System
- Max FOV size 300*200mm
- Distance from Lens to Object 540mm
- Resolution 649dpi=39µm
- Calibrated System
- Lens correction
- Light homogenic calibration
Sample Used
- Inspection time= 1.6s
- 16 PCB
- 32 Fiducials
- 3 dots by PCB
- 2 test per dot
Position Inspection
From the gravity center of the Glue deposit we calculate the X & Y deviation and setup a tolerance.
Values can be always shown on inch, mil, um, pixels.
Size Inspection
We can setup an area size and establish a tolerance around the nominal value in %
DataMatrix
Read capability with Classification of Quality Class A, B, C, D, F
Fiducial
Different fiducial types detection using circle detection or match
Other sizes FOV information
For 20-40um resolution configuration
XS 1 camera |
FOV 160x110mm |
20um |
S 2 cameras |
FOV 200x160mm |
20um |
M 4 cameras |
FOV 300x200mm |
20um |
L 1 camera |
FOV 300x200mm |
40um |
LL 2 cameras |
FOV 400x300mm |
40um |
XL 4 cameras |
FOV 600x400mm |
40um |
Option for camera XS – S – L – LL – XL: Calibration kit (3 units)
Inspection Applications
INSPECTION OF: Tray – Cutting – Glue – THT – Screw – Silicone – UV
Traceability
Industry 4.0
Process Tracker:
Connect to FIS/MES system.
Bar Code & Data Matrix Code Reader Software connection
Real time monitoring
