Single PCB Sawing System
The nDPL-SW (Single) is an advanced and efficient system designed specifically for the precise sawing of PCBs. Its compact design, combined with state-of-the-art features and options, makes it an ideal choice for modern production lines requiring flexibility, accuracy, and ease of use.
SOLUTIONS
Compact PCB Sawing Solution
Key features
- Single table Off-Line PCB Sawing System
- X & Y Full-Duplex Cutting (Rotating Saw Head)
- Simultaneous Top/Bottom Dust Removal
- Quick & Easy Programming with Camera & MPG/Jog
- User Friendly GUI Based on IPC & Touch LCD
- Compact Design
Options
- Vision system: Detects different models and loading errors; available for fiducial checking.
- Barcode interlock & MES interface: Uses a vision system or scanner to read 1D/2D barcodes for MES integration.
- Bit detection system: Monitors and detects tool bit wear or damage.
- ID verification with fingerprint: Ensures high-security user management with fingerprint verification.
- OK/NG PCB Separation system: Separates and releases failed PCBs using an NG conveyor, based on data from the MES.
- Dimensional inspection: Checks if the cutting measure meets specifications post-cutting.
- Real-time self-diagnosis dust collector: Self-diagnoses dust collector conditions and alerts for pressure, damage, or pollution issues (patent-pending).
- Filter+Cyclone complex dust collector: Semi-permanent filter usage with applied cyclone and plastic bag installation.
- Easy handling dust collector: Utilizes plastic bags for clean and easy dust disposal.
Detailed features
- Single shuttle table: Adaptable to the production line with a lean concept single table.
- X & Y full-duplex cutting: Performs both horizontal and vertical cuts using a rotating saw head.
- Perfect dust removal: Achieves thorough dust removal with top and bottom dust collection.
- Camera teaching: Enables precise and easy teaching using a camera.
- Compact design: Optimized for customer space efficiency.
- Tool (saw blade) lift time management: Alerts for saw blade replacement when necessary and allows lift time setting.
- Ionizer: Standard installation for PCB protection and efficient dust removal (area ionizing type).
- Full graphic interface: Simplifies operation with a GUI based on windows.
- Safety sensor: Ensures operator safety during PCB loading/unloading.
LITE LINE GENERIC SPECIFICATIONS
- Component clearance <150 mm top and bottom.
- PCBA-pallets dimensions: up to (710×540) mm. Max. pallet weight: 20 kg.
- Automatic adjust conveyor width from software.
- Adjustable on demand electrical power inlet.
- No air pressure required.
- Centralized 125 mm extraction duct.
- High-robustness welded frame chassis: Ensures durability and stability.
- Uniform designed electric & PLC cabinet: Streamlined and standardized for consistency.
- Uniform HMI display: User-friendly interface for seamless operation.
- Heavy duty chain conveyor: Built to handle rigorous demands.
- Integrated return conveyor: Enhances workflow efficiency.
- SMEMA protocol compliance (Optional HERMES)
- Automated safety shutter: Provides added safety during operations.
- Physio ergonomics approved: Designed with user comfort in mind.
- Coherent air flow management: Ensures optimal performance and cooling.
- CE risk analysis, report & certification performed by external certified auditor.
